|

|
|
A drawer is something that is frequently used when you build
your own furniture. This article describes how to build a simple
drawer unit that can be used in a variety of furniture
applications. |
|
Note: The drawer we
are describing will be of simple construction but useful for all home
made furniture and projects that call for a drawer. Our design
uses roller guides mounted on the sides that can be purchased from a
Home Center or hardware store. The drawer guides are sold in different
lengths to fit different length drawers. The width will not affect the
roller guides you purchase.
|
Step 1. Determine the size of the drawer by making
it 1 inch smaller in width and height than the drawer opening.
Note: It's a good idea to make your drawer a few inches
shorter than the total depth you have to work with.
|

Figure 1
|
Step 2. Make your
drawer side panels the length you want the finished drawer to be. They
should be made of 1/2" plywood. The height of
these panels will be the height of the drawer opening in your cabinet
minus 1", minus the thickness of your plywood bottom.
Step 3. Make your drawer front and back panels out of
3/4" lumber. The length of the front and back panels is the width
of the drawer opening, minus the 1" for the drawer roller guides,
minus the thickness of your side panels. (2x 1/2" plywood) The
height of these panels will be the same as the side panels.
Reference Figure 3 to see how the front and back panels are
fastened to the side panels. A drawer is simply a wooden box with a
bottom but no top. |

Figure 2 |
Figure 3 |
Step 4. Fasten the
sides to the front and back with 1- 1/2" finish nails or #6 x
1-1/2" wood screws as shown in figure 2. Cut the drawer
bottom from 1/4" plywood or Masonite sized to the outside
measurements of the drawer unit you just assembled. Cut the bottom
square and it will keep the entire drawer square when you fasten it
on.
Step 5. Fasten the drawer bottom to the front, back and side
panels with #6 x 1" wood screws or glue and nail on all sides with
1" brads.
Step 6. Cut drawer front out of 3/4" lumber. (The drawer
front is the only part of the drawer that will be seen, the front
panel is part of the drawer box you just assembled) It's size
will be 1-1/2" bigger than the front dimensions of your finished
drawer box. Dress the 4 front edges with a router or sand smooth.
Fasten Drawer front to front panel with 1-1/4" wood screws from the
inside of the drawer as shown in Figure 3. |
Step 7. Fasten roller drawer
guides to bottom corner of the side panels, and in the bottom corner of
your drawer opening in your cabinet. The directions that come with
the roller guides will describe this in more detail. Figure 1 shows
the location of the roller guides from the front view. Attach a handle
of your choice, and you have a drawer that will last many years, and the
satisfaction you did it yourself. |

|
|
|

|